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110KW 4–10Bar Oil-Free Screw Compressor - Food Processing Industry
110kW High Power | Class 0 Oil-Free | Stable Air for Food Production Lines
Sunrise Union 110kW 4-10 Bar oil-free screw compressor is a dedicated air source device for the food processing industry. Meeting Class 0 oil-free standards, it complies with HACCP and ISO 22000 certifications.
110KW 4–10Bar Oil-Free Screw Compressor - Food Processing Industry
PRODUCTS OVERVIEW
Sunrise Union 110kW 4-10 Bar oil-free screw compressor is a dedicated gas supply device for the food processing industry. Meeting Class 0 oil-free standards, it complies with HACCP and ISO 22000 certifications. The adjustable pressure of 4-10 Bar adapts to various scenarios including aseptic filling and raw material conveying. The 110kW high power supports the simultaneous operation of multiple production lines, eliminating oil contamination of food and ensuring production efficiency and safety. The wide adjustable range of 4-10 Bar allows for pneumatic conveying of raw materials at 4 Bar, and is suitable for aseptic filling and beverage blow molding at 6-8 Bar. Pressure fluctuations are ≤±0.02MPa, ensuring process stability. The 110kW power can simultaneously supply gas to 3-6 production lines in medium to large-sized food factories, enabling continuous 24-hour operation without interruption, and is suitable for high-intensity demands such as high-speed filling and batch packaging.
FEATURES & BENEFITS
Feature 1: 100% Oil-free Compression Chamber
- Feature Detail: The compression chamber uses a dry-type twin-screw structure with no lubricating oil, grease, or other hydrocarbon-based fluids involved in the air compression process. It achieves air tightness and heat dissipation through precision rotor clearance control (≤0.05mm) and high-efficiency cooling systems, rather than oil.
- User Benefit: Reduces rotor wear by 40% compared to ordinary screw air end– extends core component life to 8 years; 99.9% oil-free air avoids contamination of pneumatic tools/machines.
- 100% Oil-Free Air (ISO 8573-1 Class 0 Certified): Eliminates the risk of oil mist, oil vapor, or oil residue in compressed air—critical for industries like pharmaceuticals (avoids contaminating APIs or sterile packaging), food & beverage (meets FDA standards for edible product contact), and semiconductors (prevents oil-induced corrosion of sensitive chips).
- No Oil-Related Costs: You’ll never need to buy lubricating oil, replace oil filters, or dispose of waste oil. This cuts annual maintenance costs by 40-60% compared to oil-lubricated compressors.
- Simpler Compliance: Skip the hassle of regular oil contamination testing; the Class 0 certification helps you pass GMP, FDA, or ISO audits with minimal documentation.
Feature 2: IE4 Ultra-High-Efficiency Motor
- Feature Detail: Equipped with an IE4-rated premium motor (the highest efficiency class for industrial motors), with energy conversion efficiency ≥94.5%. The motor uses copper windings with low resistance, a high-precision bearing system, and a heat-dissipating aluminum housing to minimize energy loss during operation.
- 30% Lower Electricity Bills: For a 75kW model running 8,000 hours/year (typical industrial usage), an IE4 motor saves ~18,000 kWh annually (vs. an IE2 motor). At an average industrial electricity rate of $0.15/kWh, this translates to **$2,700 in annual savings**.
- Longer Motor Life: Reduced heat generation (≤80℃ operating temperature) and low bearing wear mean the motor lasts 8-10 years—twice as long as standard IE2 motors. This lowers replacement costs and avoids unplanned downtime.
- Eco-Friendly Operation: Lower energy consumption reduces your carbon footprint, helping your business meet sustainability goals (e.g., EU Emissions Trading System requirements or corporate ESG targets).
Feature 3: Optional Variable Frequency Drive (VFD)
- Feature Detail: Silent motor (62-78 dB(A)), soundproof casing (10mm thick), and multi-stage cooler (aluminum alloy material) with auto-fan control.
- User Benefit: No need for separate soundproof rooms – suitable for indoor workshops; cooler maintains machine temperature below 85°C even in 45°C ambient conditions (avoids overheating shutdowns).
Feature 4: Smart Control & Easy Maintenance
- Feature Detail: 7-inch touchscreen PLC panel (supports customized Languages); real-time monitoring (air pressure, temperature, oil level) with auto-fault alerts; modular design for quick part replacement (air filter, oil filter, oil separator).
- User Benefit: Reduces maintenance time by 50% – oil change interval extended to 4,000 hours (vs. 2,000 hours for competitors); non-professionals can replace filters in 15 minutes.
TECHNICAL SPECIFICATIONS
| Model | Power | Pressure | FAD | Cool Method | Outlet | Dimension | Weight |
| kw | Mpa | m³/min | mm | kgs | |||
| SDY37 | 37 | 0.8 | 3.6-5.6 | Air Cool | G1 1/2 | 2000*1300*1820 | 1800 |
| Water Cool | 2200*1500*1720 | 1850 | |||||
| SDY45 | 45 | 0.7 | 4.5-7.8 | Air Cool Water Cool | G1 1/2 | 2000*1300*1820 2200*1500*1720 | 1800 1850 |
| 0.8 | 4.0-6.8 | ||||||
| 1.0 | 3.7-6.4 | ||||||
| SDY55 | 55 | 0.7 | 5.7-9.8 | Air Cool Water Cool | G1 1/2 | 2000*1300*1820 2200*1500*1720 | 1900 1950 |
| 0.8 | 5.2-9.0 | ||||||
| 1.0 | 4.4-7.8 | ||||||
| SDY75 | 75 | 0.7 | 7.6-13.0 | Air Cool Water Cool | DN50 | 2200*1400*2000 2200*1500*1720 | 2000 2050 |
| 0.8 | 7.2-12.2 | ||||||
| 1.0 | 6.6-11.2 | ||||||
| SDY90 | 90 | 0.7 | 9.6-16.0 | Air Cool Water Cool | DN50 | 2200*1400*2000 2200*1500*1720 | 2100 2150 |
| 0.8 | 8.1-13.8 | ||||||
| 1.0 | 7.6-13.1 | ||||||
| SDY110 | 110 | 0.7 | 12.1-20.6 | Air Cool Water Cool | DN65 | 3000*1990*2180 2800*1900*1990 | 3100 3150 |
| 0.8 | 11.6-19.5 | ||||||
| 1.0 | 11.1-18.8 | ||||||
| SDY132 | 132 | 0.7 | 14.7-24.8 | Air Cool Water Cool | DN65 | 3000*1990*2180 2800*1900*1990 | 3200 3250 |
| 0.8 | 13.6-23.0 | ||||||
| 1.0 | 11.5-19.5 | ||||||
| SDY160 | 160 | 0.7 | 16.9-28.5 | Air Cool Water Cool | DN65 | 3000*1990*2180 2800*1900*1990 | 3300 3400 |
| 0.8 | 15.6-26.3 | ||||||
| 1.0 | 14.1-23.8 | ||||||
| SDY185 | 185 | 0.7 | 19.5-32.8 | Air Cool Water Cool | DN65 | 3000*1990*2180 2800*1900*1990 | 3400 3500 |
| 0.8 | 17.1-28.9 | ||||||
| 1.0 | 16.3-27.5 | ||||||
| SDY200 | 200 | 0.7 | 21.8-36.8 | Air Cool Water Cool | DN100 | 4500*2000*2450 3100*2200*2103 | 5570 5000 |
| 0.8 | 20.4-34.6 | ||||||
| 1.0 | 18.1-30.6 | ||||||
| SDY220 | 220 | 0.7 | 24.9-41.5 | Air Cool Water Cool | DN100 | 4500*2000*2450 3100*2200*2103 | 5600 5100 |
| 0.8 | 22.4-37.3 | ||||||
| 1.0 | 19.8-33.0 | ||||||
| SDY250 | 250 | 0.7 | 27.3-46.0 | Air Cool Water Cool | DN100 | 4500*2000*2450 3100*2200*2103 | 5800 5200 |
| 0.8 | 25.3-42.8 | ||||||
| 1.0 | 22.7-38.2 | ||||||
| SDY280 | 280 | 0.7 | 31.6-48.6 | Air Cool Water Cool | DN100 | 4500*2000*2450 3100*2200*2103 | 5900 5300 |
| 0.8 | 30.9-47.5 | ||||||
| 1.0 | 29.3-45.0 | ||||||
| SDY315 | 315 | 0.7 | 34.1-52.5 | Air Cool Water Cool | DN100 | 4500*2000*2450 3100*2200*2103 | 6000 5400 |
| 0.8 | 32.9-50.6 | ||||||
| 1.0 | 31.5-48.5 | ||||||
| ............... .............. | for more models please feel free to contact us. | ||||||
| 1KW ≈ 1.34HP, 1CFM ≈ 0.0283 m3/min or 1.7m3/h, 1 bar ≈ 14.5 PSI | |||||||
| Due to continuous product upgrades, the above data is subject to change without prior notice. However, this does not affect product quality and performance. | |||||||
WHY CHOOSE US?
- 25+ Years of Screw Compressor Manufacturing Experience: We have our own factory (covers 10,000㎡) and R&D team( – all products are tested 3 times before delivery. The engineers have worked for Atlas, Ingersoll Rand and Sullair for more than 10 years.
- After-Sales Service: The whole machine is guaranteed for one year, and can be extended to 5 years (if customers have special request)– respond to maintenance requests within 48 hours.
- Customization Support: We can adjust air flow rate, pressure, and voltage (220V/230V/240V/380V/400V/415V/440V/460V and others......) according to your specific needs – minimum order quantity (MOQ) is 1 unit.
- Competitive Price & Fast Delivery: Direct factory pricing (no middlemen) – lead time is 15-20days for standard models; 30 days for customized models.
FAQ
Q1: What’s the difference between your screw air compressor and piston air compressors?
A: Our screw compressor uses twin-screw rotors, which have higher efficiency (90% vs. 70% for piston), lower noise (60-75 dB vs. 80-90 dB), and longer service life (10 years vs. 5 years). It’s more suitable for continuous operation, while piston compressors are better for intermittent use (e.g., small workshops).
Q2: Do you provide a warranty for your screw air compressors?
A: Yes, The whole machine is guaranteed for 1 year,and can be extended to 5 years if customer special request. We also provide free maintenance guidance for life.
Q3: Can you ship to my country (e.g., USA/Canada/UK)?
A: Yes, we ship to worldwide. We can arrange sea freight, air freight, we also handle customs clearance documents (like commercial invoice, packing list, CE certificate) to ensure smooth delivery.
Q4: What’s the maintenance cost for Sunrise Union screw air compressors?
A: The annual maintenance cost is about US$150-300 (take 160kw as an example, depending on usage frequency). We provide maintenance kits (including oil filter, air filter, and lubricating oil) at factory price – changing the kit takes only 30 minutes, and no professional technician is needed.
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