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Air compressors, as a core power source in the textile industry, operate throughout the entire spinning, weaving, and dyeing and finishing processes. Their specific applications are as follows:
Textile
Air compressors, as a core power source in the textile industry, operate throughout the entire spinning, weaving, and dyeing and finishing processes. Their specific applications are as follows:
1. Spinning: Ensuring fiber processing accuracy
Blowing and carding equipment drive: Providing power for pneumatic beaters and doffers. Airflow loosens fiber bundles and removes impurities. Stable air pressure ensures uniform fiber opening (increasing single-fiber separation by 15%) and prevents excessive fiber damage.
Roving and spinning frame auxiliary: 6-8 bar air pressure ensures stable grip on the roving frame rollers, reducing ends down; pneumatic suction devices on spinning frames remove fly fibers, maintaining a yarn defect rate of ≤0.5%.
2. Weaving: Driving equipment for efficient operation
The core power of air-jet looms: 10-12 bar high-pressure airflow enables weft insertion at 600-1000 revolutions per second, 3-5 times the efficiency of shuttle looms. Stable air pressure reduces weaving defects and improves the smoothness of high-count, high-density fabrics.
Rapier and Water Jet Loom Auxiliary: A stable air supply ensures consistent weft gripping on rapier looms; drives the water jet loom's water pressure regulation system, precisely controlling the water spray volume to suit different fibers.
3. Dyeing and Finishing: Improving Processing Results and Consistency
Dyeing Machine Pressurization and Agitation: 1-3 bar pressure accelerates dye penetration, shortening dyeing time by 30%; pneumatic agitation prevents color drift, ensuring a color difference of ≥4 within a batch.
Setter and Dryer Power: 3-5 bar pressure compacts the setter rollers, achieving a shrinkage rate of ≤2%; the dryer's pneumatic deviation adjustment device corrects fabric deviation.
4. Auxiliary Processes: Ensuring Production Continuity
Material Conveying and Dust Removal: Pneumatic conveying with a speed of 500 kg/h reduces labor; a negative pressure air source removes fly ash, improving the environment.
Equipment Maintenance and Cleaning: Compressed air cleans precision components, and pneumatic tools improve inspection efficiency. Core Advantages for Industry Adaptation
Energy Saving and Stability: Variable frequency models offer 20%-25% energy savings, with air pressure fluctuations ≤±0.3 bar, meeting high-precision requirements.
Fouling Resistance and Durability: A 1μm filter reduces dust intrusion and boasts a lifespan of ≥8,000 hours; the waterproof design is suitable for humid environments.
Sunrise Union air compressors provide continuous power for textile equipment, improving efficiency and quality while reducing energy costs, making them key equipment for automated production in the industry.
United for Uncompromised Performance!
