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Oil-free screw air compressors, with their high cleanliness, stability, and compliance, have become core equipment in the pharmaceutical industry, serving the entire production, packaging, and cleaning process:
Pharmaceuticals
Oil-free screw air compressors, with their high cleanliness, stability, and compliance, have become core equipment in the pharmaceutical industry, serving the entire production, packaging, and cleaning process:
1. API and Drug Product Production
Fermentation and Reaction: They provide sterile, multi-stage filtered air (dust ≤ 0.1μm, microbial ≤ 1 CFU/m³) for fermentation processes such as antibiotics and vaccines, preventing culture medium contamination and reducing the risk of batch rejection.
Drying and Granulation: They power fluidized bed dryers. Their oil-free operation ensures drug purity, while maintaining stable air pressure to control granule drying rates and meet GMP requirements for drug product stability.
2. Pharmaceutical
Packaging and Sealing: They power filling equipment for injections, vaccines, and other products, precisely controlling dosage (error ≤ ±1%) and removing particulate matter from containers to ensure sterility.
Aluminum-Plastic Packaging: They drive heat-sealing molds, maintaining stable air pressure to ensure uniform adhesion between aluminum foil and PVC film, preventing leaks and contamination.
3. Cleanroom Control and Equipment Cleaning
Positive Cleanroom Pressure: Provides HEPA-filtered air to maintain a positive pressure of 5-10 Pa in the cleanroom, meeting ISO 14644-1 cleanroom standards.
CIP and SIP: Drives cleaning sprays and combines with detergent/steam flushing equipment for post-SIP drying to prevent microbial growth and meet GMP validation requirements.
Core Advantages
Compliance: Complies with FDA and GMP standards. Constructed of 316L stainless steel, it withstands sterilization at 121°C and is ISO 8573-1 Class 0 oil-free certified.
Stable and Energy-Saving: Air pressure fluctuation is ≤ ±0.2 bar, with variable frequency models saving over 25% in energy.
Low-Maintenance Safety: Reduces oil line maintenance and reduces downtime by 60%. Equipped with sterile filtration and interlock protection systems.
This system, through its "zero-contamination" air source, establishes a sterility assurance system, a key support for pharmaceutical quality and production compliance.
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